Automatic Intelligent High Speed Paper Straw/Paper Tube/Paper Core Machine
Automatic facial tissue packing machine is high speed fully automatic napkin wrapping machine is suitable for automatically packing V/M fold tissue,napkin and flat tissue.
Description
We have very precise machines making us able to develop and manufacture many new SSMMS Nonwoven Fabric for Making Baby Diaper, Diapers Frontal Tape Loop, Ultr-thin Type Pull Up Pants, which is our strength and predominance. We hope to stimulate the vitality of the company and strive to meet the needs of customers in order to achieve another leap forward for the company. In the fierce market competition, our company can achieve steady development relying on a market-oriented, quality of life, as well as technological innovation. It is the crystallization and essence of excellent technology.
Detail Diagram 1:
Detail Diagram 2:
Detail Diagram 3:
1. Main advantages of this machine
● Automatic facial tissue packing machine is high speed fully automatic napkin wrapping machine is suitable for automatically packing V/M fold tissue,napkin and flat tissue.
● This machine adopts 11 sets servos for controlling the movements,they are main pusher,paper feeding,film pulling,film cutting,perforation,paper center sending,paper forwarding,package pressing,dynamic edge guides,siding sealing sewing,side seal lift up & down,film folding lift up & down.With advantages of complete operation configuration,high efficiency,easily operation,wide size applicable range,quick for side changeover,convenient for maintenance,low cost for using etc.
● Functions of the machine:1 )Paper sorting 2 )Avoid bad block feeding 3)Electric inching correction function 4)Auto speed decline when not paper 5)Paper length error protection function 6)Paper width error protection function 7)High temperature resistance belt protection function 8)paper output healing & cooling sectional sealing device.
● Stable production speed:30-60 packs/min
2. Machine Pictures
3. Packing style
Packing style and dimension
 |  |
| Single pack style | Twin pack style |
4. Packing flow chart
5. Technical parameters and features:
Features | Description | Remark |
Scope of application | Twin pack napkin |
|
Paper sorting mode | Automatic Smart Feeding | |
Design production speed | ≤65packs/min | Relate to packaging size |
Stable production speed | 30-60packs/min | Tissue height:≤90mm， |
≤60packs/min | Tissue height:≥90mm | |
Packaging film changing | ≤2min | Relate to experience and skill |
Paper length | 125-300mm | |
Paper height | 60-170mm | |
Paper width | 115-250mm | |
Moulds | 3 sets | Standard configuration,sizes are provide by buyer. |
Machine dimension | L4400mm,W3780mm,H2000mm | |
Machine weight | ≤4000KG | |
Packaging material | Double sides hot seal CPP film | |
Film thickness | 0.04mm-0.05mm | |
Max.film roll diameter | 500mm | |
Film core diameter | 76mm | According to international standard |
Max.film width | 500mm | |
Compressed air | ≥0.5mpa，100L/min | Buyer prepare |
Power supply | 380V/50HZ | Can be customize |
Total power consumption | 15.47KW | |
Adaptive voltage change | +/-10% | |
I/O input | 24VDC | |
I/O output | 24VDC | |
Machine movement mode | 11 shafts servo positioning control | Electric cam movement curve |
Main transmission mode | Electric cam transmission | |
Machine color and craft | Grey,static electric spray coating craft | International color code no.: |
Packing type | 3D packing | Packaging film overlap sealing,even for both sides |
6.Main electrical component,temperature control component,pneumatic component and transmission component.
No. | Component name | Brand |
1 | PLC | Mitsubishi |
2 | Transducer | Mitsubishi |
3 | Control panel | Mitsubishi |
4 | Color code detection component | Germany SICK |
5 | Paper sorting detection sensor | Japan OMRON/South Korea Autonics |
6 | Overload detection sensor | South Korea Autonics |
7 | Six lanes intelligent temperature control modules | China Yudian |
8 | DC voltage stabilization power | French Schneider |
9 | Intermediate relay | French Schneider |
10 | Main power switch | China Geli |
11 | Capacitor | China Mingwei |
12 | Solid relay | China Huanyu/Chaoneng |
13 | Two position switch | French Schneider |
14 | Starting up switch | French Schneider |
15 | Inching switch | French Schneider |
16 | Emergency switch | French Schneider |
17 | Cycle switch | French Schneider |
18 | Contact base | French Schneider |
19 | Cutter servo | Mitsubishi |
20 | Film pulling servo | Mitsubishi |
21 | Pusher servo | Mitsubishi |
22 | Paper center sending servo | Mitsubishi |
23 | Dynamic edge guides servo | Mitsubishi |
24 | Side sealing up & down movement servo | Mitsubishi |
25 | Side sealing swing movement servo | Mitsubishi |
26 | Package press up & down movement servo | Mitsubishi |
27 | Reducer for all servos | Tomas reducer |
28 | Frequency control motor | China Hengxing/Liming |
29 | Main transmission motor | China Hengxing/Liming |
30 | High temperature resistance best conveying motor | China Hengxing/Liming |
31 | Film putting motor | China Hengxing/Liming |
32 | Film putting correction motor | China Hengxing/Liming |
33 | Bearing | TR、NTN、IKO、KOYO、IGUS |
34 | Pneumatic component | FESTO |
6.1. Power consumption of each part:
No. | Description | |
1 | Film pulling servo motor power(KW) | |
2 | Cutter servo motor power(KW) | |
3 | Center sending servo motor power(KW) | |
4 | Pusher servo motor power(KW) | |
5 | Package press servo motor power(KW) | |
6 | Dynamic edge guides servo motor power(KW) | |
7 | Side sealing up & down servo motor power(KW) | |
8 | Side sealing movement servo motor power(KW) | |
9 | Film putting motor power(KW) | |
10 | Film correction motor power(KW) | |
11 | Paper output motor power(KW) | |
12 | Paper sorting motor power(KW) | |
13 | Paper feeding motor power(KW) | |
14 | Flat motor power(KW) | |
15 | Heating pipe power(KW) | |
16 | Other electronic power(KW) | |
Total | ||
7. List of common spare part with machine
No. | Description | Material/Specification | Qty |
1 | Instruction and training manual | 1 | |
2 | Electrical diagram | 1 | |
3 | Socket wrench | 1-10（mm) | 1 |
4 | Dynamic wrench | 200mm | 1 |
5 | Straight screwdriver | 8 inch | 1 |
6 | Cross screwdriver | 8 inch | 1 |
7 | Hook spanner | 68-72 | 1 |
8 | Dynamic cutter | W6Mo5Cr4V2 | 1 |
9 | Film cutting blade | SK5 | 2 |
10 | Perforation blade | SK5) | 2 |
11 | Paper pushing plate | Bakelite | 2 |
12 | Oil engine bearing | H62 | 4 |
13 | Paper pushing pin | 40Cr | 8 |
14 | High temperature resistance belt | 1700X230X0.33 | 2 |
15 | Single phase solid relay | KSR-40DA | 1 |
16 | Thermos couple | （straight line）Φ4×25 output0.5m(insulation) | 2 |
17 | Heating pipe | 220V 600W (Φ9.4×270) | 1 |
18 | Heating pipe | 220V 1000W （Φ12×420） | 1 |
8、Acceptance Standard：
8.1 Tested products dimension: Length mm、Width mm、Height mm.Tolerance paper length and width ≤2mm, height ≤10mm，packaging material:CPP,thickness≥0.04mm.
8.2 Finished product qualified standard: Even for the sealed parts,over heat part ≤5mm，date of manufacturer,batch number etc are printed clearly. Misalignment ≤±2mm.
8.3 Assurance production speed: 50 packs/min for single pack; Upstream infeed speed should fulfill the multipack wrapper speed, or the upstream down time would not be taken into account.
8.4 Packing efficiency: ≥85% . test production time：4hrs. (Excluding reel changeover time or down time or idle running time that NOT caused by the machine’s own performance). Products quantity should be counted before the test run. And after the test, defects would be counted to calculate the qualification rate.
8.5 Qualification rate: ≥97% . Defects products that are due to tissue oversize, unqualified packing film or dis operation by the buyer workers would not be counted.
Contact US
We actively and extensively collect customer needs and promote technological innovation to create high-quality and satisfactory Automatic Intelligent High Speed Paper Straw/Paper Tube/Paper Core Machine. We are able to ensure fast and efficient solutions for customers. Our company has always been adhering to the tenet of 'only better', 'integrity-based, reputation first', and give full play to the advantages and potential of advanced technology and equipment.
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